Free CAT Electric Forklift Truck EC15N, EC18N, EC20N, EC25N, EC25EN, EC25LN, EC30N Workshop Service Manual Download

Original Illustrated Factory Workshop Service Manual for Caterpillar Electric Forklift Truck EC-Series.



Original factory manuals for Caterpillar Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, wihhout restrictions, contains Searchable Text and bookmarks



Covered models:

EC15N EC18N (A4EC1-10200-up)

EC15N EC18N (A4EC1-20200-up)

EC20N EC25N (A4EC2-10200-up)

EC20N EC25N (A4EC2-20200-up)

EC25EN EC25LN EC30N (A4EC3-20200-up)

EC25EN EC25LN EC30N (A4EC3-30200-up)

EC25EN EC25LN EC30N (A4EC3-40200-up)



Format: PDF, 427 Pages

Language: English



Contents:

Chapter 1: General Information

Scope

Truck Models Covered

Nameplate and Serial Number Locations

Dimensions

Dimensions Chart

General Information (Standard Models)

Chapter 2: Front Axle & Reduction Differential

Front Axle

Description

General Information

Removal

Front Wheels

Method 1

Method 2

Method 3

Installation

Disassembly

Removing Front Wheel Hub

Inspection after Disassembly

Reassembly

Axle Housing

Front Wheel Hub

Hub Bearing Preload

Installation and Setting Preload

Reduction Differential

Description

Disassembly

Inspection after Disassembly

Reduction Gear

Differential

Reassembly

Inspection and Adjustment

Side Bearing Preload

Reduction Gear Backlash

Reduction Gear Face Runout

Tooth Contact

Tooth Contact Adjustment

Chapter 3: Transfer Assembly

Description

Disassembly

Disassembly Sequence

Inspection after Disassembly

Reassembly

Chapter 4: Rear Axle

Description

Rear Wheels

Removal

Installation

Rear Axle

Removal

Installation

Disassembly

Inspection after Disassembly

Reassembly

Inspection and Adjustment

Minimum Turning Radius Adjustment

Chapter 5: Brake System

Description

Automatic Adjusting Device

General Information

Master Cylinder

Disassembly

Inspection after Disassembly

Reassembly

Service Brakes Disassembly

(EC15NEC18N)

(EC20NEC30N)

Inspection after Disassembly

Reassembly

(EC15NEC18N)

(EC20NEC30N)

Wheel Cylinders

Disassembly

Inspection after Disassembly

Reassembly

Inspection and Adjustment

Chapter 6: Steering System

Steering System

Description

Steering System

Oil Flow Sequence

General Information

Steering Gear

Steering Wheel

Removal

Installation

Steering Gear

Inspection after Removal

Disassembly

Working Rules and Tips

Suggestions

Inspection after Disassembly

Reassembly

Steer Pump

Removal

Installation

Disassembly

Sequence

Working Rules and Tips

Suggestions

Inspection after Disassembly

Reassembly

Sequence

Suggestions

Inspection after Reassembly

Chapter 7: Hydraulic System

Hydraulic System

Description

Schematic

Hydraulic Tank

Hydraulic Pump

Control Valve

Lift and Tilt Cylinders

Down Safety Valve

Hydraulic Pump

Removal

Installation

Disassembly

Working Rules and Tips

Suggestions

Inspection after Disassembly

Body

Mounting Flange Face

Bushes and Balance Plate

Gears

Reassembly

Inspection after Reassembly

Control Valve

Removal

Installation

Disassembly

Suggestions

Reassembly

Lift and Tilt Cylinders

Removal

Lift Cylinders

Tilt Cylinders

Disassembly

Lift Cylinders

Tilt Cylinders

Inspection after Disassembly

Precautions for Reassembly

Inspection and Adjustment

Hydraulic Tank

Control Valve

Lift and Tilt Cylinders

Adjusting Method

Testing

Chapter 8: Mast and Forks

Description

Removal and Installation

Disassembly

Inspection after Disassembly

Reassembly

Inspection and Adjustment

Forks

Chain Tension Adjustment

Clearance Adjustment on Lift Bracket

Mast Clearance Adjustment

Main Roller Shim Replacement

Mast Strip Adjustment

Tilt Angle Adjustment

Lift Cylinder Stroke Adjustment

Bleeding Lift Cylinders

Service Data

Troubleshooting

Chapter 9: Troubleshooting

Front Axle and Reduction Differential

Brake System

Steering System

Hydraulic System

Rear Axle

Mast and Forks

Chapter 10: Maintenance Service Data

Maintenance Service Data

Front Axle and Reduction Differential

Transfer Case

Rear Axle

Brake System

Steering System,

Hydraulic System

Mast and Forks (Simplex Mast)

Mast and Forks

Tightening Torques for Standard Bolts and Nuts

Fine ThreadWith Spring Washer

Fine ThreadWithout Spring Washer

Coarse ThreadWith Spring Washer

Coarse ThreadWith Spring Washer

Tightening Torques for Standard Bolts and Nuts with Standard Threads

Coarse ThreadInches

Tightening Torques for Taperlock Studs

Coarse ThreadInches

Maintenance Chart

Planned Replacement Parts

Lubrication Information

Chart

Fuel and Lubricant Specifications

Recommended Brands of Lubricants

Weight of Major Components (Approximate)

Special Service Tools

Special Tool Illustrations

Inspection Guide .