Free Johnson Evinrude 1958 – 1972 Outboard Workshop Manual Download

Johnson Evinrude 1958 – 1972 Outboard Workshop Manual.

Covers 50hp to 125hp , Inline 3-cylinder and V4 2-stroke models, 1958 to 1972.



Step-by-step illustrated keyed procedures guide you through every conceivable job , including all adjustments .



All jobs covered from general maintenence to full stripdown repair and rebuild.



Separate chapters cover:



general information; tools and equipment; boating safety; engine tune-up; engine disassembly and reassembly; fuel system; ignition system; electrical system; cooling system; drive unit; tilt and trim systems; engine specs; torque specs; maintenance and off-season storage; wiring diagrams.



Carburetor Application Description Disassembly & Assembly Preliminary Adjustments Preliminary Idle Speed Adjustment Removal & Installation



Carburetor Adjustments Fuel And Fuel Tanks Idle Adjustment Oil/Fuel Mixture



CDII Ignition System Compression Description Flywheel Identification Ignition Coil Ignition Module Operation Power Pack Sensor Coil Service Testing Troubleshooting



Centering Pins Service



Charging System AC Lighting Coil Tests Alternator Output Test Choke Circuit Tests Troubleshooting Rectifier TESTS Stator Tests



Compression Check Checking Compression



Connecting Rods And Pistons Assembly Description Disassembly Inspection And Service Installation Removal



Crankcase Cover Cleaning And Inspecting Service



Crankshaft Assembly Cleaning And Inspection Crankcase Cover Installation Installation Removal



Cylinder Block Assembly Head And Powerhead Installation Honing Procedures Service



Cylinder Head Service



Electric Primer Choke System Service Solenoid Testing



Electrical Systems Audible Warning Device Batteries Fuel Gauge



Gauges General Information Horns Introduction Tachometer Temperature Gauge Warning Lights Engine Serial Numbers



Equipment Not Required But Recommended Second Means Of Propulsion Bailing Devices First Aid Kit Anchors VHF-FM Radio Tools And Spare Parts



Exhaust Cover Cleaning Service



Exploded Views



Fasteners, Measurements And Conversions Bolts, Nuts And Other Threaded Retainers Standard And Metric Measurements Torque



Fiberglass Hulls



Fire Extinguishers



Flywheel Magneto Ignition System Description Service Troubleshooting



Fuel Gauge Hook-Up



Fuel Pump Cleaning & Inspecting Removal & Installation Service Tune-Up Task



Fuel System Accumix System Carburetor Electric Primer Choke System Fuel Pump Fuel Tank Fuel System General Information Introduction Manual Primer System Oil Injection Systems Variable Ratio Oil System



Fuel Tank Service



Functional Tests Emergency Stop Switch Circuit Key Switch Circuit Neutral Start Switch Circuit Trim/Tilt Switch Circuit



Gauges



Hand Rewind Starters



Horns Cleaning Checking Adjustment



How To Use This Service Manual Can You Do It? Where To Begin Avoiding Trouble Maintenance Or Repair? Directions And Locations Professional Help Purchasing Parts Avoiding The Most Common Mistakes



Ignition Systems CDII Ignition System Flywheel Magneto Ignition System Introduction UFI (Under Flywheel) Ignition System



Internal Wiring Harness



Lower Unit Description Draining Filling Inspection Lower Unit Propeller Specifications



Main Bearing Bolts And Crankcase Side Bolts Service



Maintenance Aluminum Hulls Battery Storage Below Waterline Service Engine Serial Numbers Fiberglass Hulls Introduction Lower Unit Lower Unit Lubricant Capacities Pre-season Preparation Submerged Engine Service Tune-Up Specifications Winter Storage Tune-Up Specifications



Manual Primer System Description & Operation Service Troubleshooting



Oil Injection Systems Description Introduction



Personal Flotation Devices



Power Head Bottom Seal Break-In Procedures Bypass Covers Centering Pins Connecting Rods And Pistons Crankcase Cover Crankshaft Cylinder Block Cylinder Head Exhaust Cover Exploded Views Introduction Main Bearing Bolts And Crankcase Side Bolts Powerhead Reed Valve Top Seal



Preseason Preparation



Primer System Electric Manual



Propeller Inspection Removal & Installation



Reed Valve Cleaning And Service Description Installation & Assembly Reed Valve Adjustment Removal & Disassembly



Regulations For Your Boat Documenting Of Vessels Registration Of Boats Numbering Of Vessels Hull Identification Number Capacity Information Certificate Of Compliance Ventilation



Remote Control Box Removal & Opening



Remote Controls Description And Operation Functional Tests Introduction Remote Control Box



Required Safety Equipment Types Of Fires Fire Extinguishers Warning System Personal Flotation Devices Sound Producing Devices Visual Distress Signals



Safety In Service Do’s Don’ts



Spark Plugs Inspection



Specifications Lower Unit Lower Unit Lubricant Capacities

– Metric Bolts Powerhead

– SAE Bolts Tune-Up Specifications



Starter (Bosch) Removal & Installation Disassembly & Assembly Testing



Starter (OMC) Removal & Installation Disassembly & Assembly



Starter (Prestolite) Removal & Installation Disassembly & Assembly Testing



Starting System Description Operation Starter (OMC) Starter (Bosch) Starter (Prestolite) Troubleshooting



Submerged Engine Service Saltwater Submersion Submerged Engine(Em Dash)Freshwater Submerged While Running(Em Dash)Special Instructions



Synchronization Powerheads



Tachometer Service



Temperature Gauge Service



Tools Electronic Tools Hand Tools Measuring Tools Other Common Tools Special Tools



Tools And Equipment Chemicals Safety Tools



Top Seal Installation Removal



Trim/Tilt Motor Disassembly & Assembly Testing



Trim/Tilt System Description Operation Trim/Tilt Motor Trim/Tilt Unit



Trim/Tilt Unit Removal & Installation



Troubleshooting Fuel System Starter



Tune-Up Battery Service Boat Testing Carburetor Adjustments Compression Check Fuel Pumps Ignition System Internal Wiring Harness Introduction Lower Unit Propeller Spark Plugs Starter And Solenoid Synchronizing Tune-Up Sequence Water Pump



Tune-Up Sequence Major Tune-Up Minor Tune-Up



UFI (Under Flywheel) Ignition System Charge Coil Description And Operation Flywheel Identification Ignition Module Stator Coil Testing Troubleshooting



Variable Ratio Oil System Service Troubleshooting



Water Pump Checking



Winter Storage



Wiring Diagrams







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