Free Linde Diesel Forklift Truck 393 Series: H25D, H30D, H35D Operating Manual (User Manual) Download

Linde Diesel Forklift Truck 393 Series: H25D, H30D, H35D Operating Manual (User Manual)



Original Illustrated Factory Operating Manual for Linde Forklift Truck with Diesel Engine 393 Series.



Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck



Covered Models:

H25D

H30D

H35D



Format: PDF, 299 pages

Language: English



Table of contents:





1 Introduction

Your forklift truck

Proper usage

Impermissible use

Descriptionof use and climatic conditions

Symbols used

Technical description

Truck operation when using a shovel

Reception of truck

Legal requirements for marketing

Service plan before initial commissioning

2 Safety

Safety guidelines

Residual risks

Stability

Inthe case of tip-over

Handling consumables

Specialist

Operation of industrial trucks in plant area

Regulations

Instructions before fitting attachments

3 Overview

Identification plates

Additional capacity rating plate for attachments

Truck overview

Operating devices

Display unit

Switch panel

4 Operation

Running-in instructions

Checks before starting work

Standard equipment

Adjusting the driver’s seat

Entering and exiting the truck

Adjusting the steering column

Setting the clock

Seat belt

Drive engine (dual-pedal operation)

Driving (dual-pedal operation)

Drive engine (single-pedal operation)

Driving (single-pedal operation)

Steering system

Brake system

Horn

Lifting system and attachments (central lever operation)

Lifting system and attachments (single lever operation)

Special equipment

Lifting system and attachments (single lever operation with toggle-switch-controlled

3rd auxiliary hydraulics)

Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch .

Adjust driver’s seat with swivel device

Adjusting the driver’s seat equipped with air suspension

Lift mast positioning

Lighting

Windscreen wiper

Window heater

Driver’s cab

Heating system, air conditioning

Linde Forklift Data Management (LFM)

Working under load

Before taking up load

Adjusting the fork spread

Taking uploads

Travelling with load

Setting down loads

Tow coupling

Loading /Transporting

Securing the hose pulley against rolling up

Dismantlingthe lift mast

Driving without lift mast

Loading

Transport with lorry or low-bed trailer

Before leaving the truck

5 Maintenance

General information

Working on Linde lift mast and at the front of the truck

Inspection and maintenance data

Recommendations for consumables

Inspection and maintenance overview

Service plan as required

1 000 h service plan

3000 h Service plan

6000 h Service plan

9000 h Service plan

Engine

Checking the engine oil level

Change engine oil

Engine oil filter change

Fuel

Draining water from the fuel filter

Exchanging the fuel filter

Cleaning the fuel tank ventilation hose

Checking the coolant level

Changing coolant

Check coolant concentration

Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks

Checking the condition and secure positioning of the engine support and engine mounting

Check condition of the ribbed vee belt

Replacing ribbed V-belt

Checking the condition and tension of toothed belt

Renew the toothed belt and idler pulley

Change the water pump

Changing the air filter cartridge, checking the vacuum-operated switch

Changing the air filter safety cartridge

Checkthe dust discharge valve

Changing the breather for the charge air pressure regulator

Cleaning the prefilter (special equipment)

Cleaning the oil bath air filter (special equipment)

Change the oil in the oil bath air cleaner (Optional)

Check suction and exhaust pipes for leaks

Regenerating particle filters

Regenerating the changing particle filter

Checking the particle filter system (special equipment)

Draining water from the water trap at the changing particle filter (special equipment)

Cleaning the water trap at the changing particle filter (special equipment)

Cleaning the pressure control device at the changing particle filter (special equipment)

Gearbox

Checking the fastenings of the axle clamps and wheel motors

Checking and adjusting the side stops on the drive axle

Checking the drive axle bearings for wear

Checking the hydraulic pump’s attachment to the engine

Chassis, bodywork and fittings

Cleaning the truck

Bonnet

Floorplate

Servicing the air conditioning (special equipment)

Checking the condition and correct function of the seat belt

Checking fastening for frame, tilt cylinders and steering axle

Check and oil other pivots and joints

Chassis frame

Wheelchange

Tighten the wheel bolts

Check the tyres for damage and foreign objects

Checking the tyre pressure and tyre sizes

Cleaning and greasing the steering axle

Checking the mountings of the steering cylinder and steering pivot pin

Check the parking brake for correct operation

Operating devices

Checking the pedals

Checking the bellows at the actuating lever

Electrics

Check the condition and secure positioning of electric cables, cable connectors and connections

Battery: check condition, acid level and acid density

Hydraulics

Change hydraulic oil

Hydraulic system: Check oil level

Hydraulic system: changing the filter

Check correct operation of breather valve on the hydraulic oil tank

Check the hydraulic system for leaks

Check tilt cylinder bearings for wear

Check the tension of double hoses

Checkingthe function and safety system of the third auxiliary hydraulics (special equipment)

Load lift system

Cleaning the lift mast chain and applying chain spray

Mast, lift chains, lift cylinders and end stops: Check for security, condition and proper operation

Adjust lift mast chain

Check the forks and fork quick-releases

Clean sideshift (special equipment) and grease, check fastening

Checking the slide guides on the sideshift (special equipment) for wear

Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting

Check fork arm adjustment device (special equipment) for wear and tear

Special equipment, accessories

Top up the washer system water tank

Troubleshooting

Opening the cover to the electrical system

Fuses for basic and special equipment

Main fuses in engine compartment

Diagnostic connector

Jump start

Fork carriage emergency lowering

Emergency exit with attached rear window

Towing instructions

Placing the forklift truck into storage

Disposal of old vehicles

Malfunctions during operation

Malfunctions, Causes and Remedies (diesel engine)

Malfunctions, causes, remedies (hydraulic equipment)

6 Technical data

Type sheet H25, as at 09/2010

Type sheet H30, as at 09/2010

Type sheet H35, as at 09/2010

Type sheet H25, elevated driver’s compartment, as at 09/2010

Type sheet H 30, elevated driver’s compartment, as at 09/2010

Type sheet H 35, elevated driver’s compartment, as at 09/2010

Load diagrams and lift mast data as at 05/2008

Noise emission values

Vibration characteristics for body vibrations

Annex

7 Circuit diagrams

Wiring diagram

Basic equipment for diesel with pump injection engine – sheet 1

Basic equipment for diesel with pump injection engine – sheet 2

Basic equipment for diesel with pump injection engine – sheet 3

Special equipment sheet 01 – Working spotlights, interior light

Special equipment sheet 02 – Windscreen wiper, seat heater, radio

Special equipment sheet 03 – Heating system, air conditioning, flashing beacon / rotating beacon, reversing signal

Special equipment sheet 04 – Hazard warning system for reverse travel

Special equipment sheet 05 – Lift mast positioning, hydraulic oil microtiIter indicator, truck deactivation, truck data management

Special equipment sheet 06 – Particle filter, diesel filter water trap warning

Special equipment sheet 07 – Amount of gas display, 12 V socket, coolant and engine oil level monitoring

Special equipment sheet 08 – Battery main switch with display unit power supply, changing particle filter, rear window heating, camera system

Special equipment sheet 09 – Third auxiliary hydraulics with third joystick, centre rear brake/tail light

Special equipment sheet 10 – Single lever locked, third auxiliary hydraulics via joystick

Special equipment sheet 11 – Single lever locked, third auxiliary hydraulics via switch

Special equipment sheet 12- Lighting, direction indicator and hazard warning system, brake light

Special equipment sheet 13 – Higher lighting, higher direction indicator and hazard warning system, higher brake light and reversing light

Special equipment sheet 14 -Higherfront/ standard rear lighting

Hydraulic circuit diagram

Traction, working and steering hydraulics

Accumulator