Free Yamaha FX NYTRO snowmobile (MODELS: FX10X FX10RTX FX10RTRX FX10RTRAX FX10MTX FX10MTRX FX10MTRAX ) (YEARS: 2007 2008 2009 2010 ) * DIY FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL – ( 07 08 09 10 Download

2007 -2010 YAMAHA FX NYTRO SNOWMOBILE (MODELS COVERED: FX10X FX10RTX FX10RTRX FX10RTRAX FX10MTX FX10MTRX FX10MTRAX ) (FOR YEARS: 2007 2008 2009 2010 ) * DIY (DO-IT-YOURSELF) OFFICIAL FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL – ( 07 08 09 10 ) INSTANT DOWNLOAD !!



( VERY HIGH QUALITY FACTORY SERVICE MANUAL – DOWNLOAD !! )



MODELS COVERED:

============



FX10X

FX10RTX

FX10RTRX

FX10RTRAX

FX10MTX

FX10MTRX

FX10MTRAX



YEARS APPLICABLE:

===============

2007 2008 2009 2010 ( 07 08 09 10 )



File Format: PDF

Compatible: All Versions of Windows & Mac

Downloadable:YES

Language: English

Requirements: Adobe PDF Reader

Pages: 409





SERVICE MANUAL COVERS:

==================



INDEX

GENERAL INFORMATION GEN

INFO 1

PERIODIC INSPECTION AND

ADJUSTMENT INSP

ADJ 2

CHASSIS CHAS 3

POWER TRAIN POWR

TR 4

ENGINE ENG 5

COOLING SYSTEM COOL 6

FUEL INJECTION SYSTEM FI 7

ELECTRICAL ELEC 8

SPECIFICATIONS SPEC 9



INDEPTH CONTENTS:

==============

CHAPTER 1. GENERAL INFORMATION



SNOWMOBILE IDENTIFICATION ………………. 1-1

FRAME SERIAL NUMBER……………………. 1-1

ENGINE SERIAL NUMBER…………………… 1-1

IMPORTANT INFORMATION …………………….. 1-2

PREPARATION FOR REMOVAL AND

DISASSEMBLY……………………………………. 1-2

ALL REPLACEMENT PARTS………………… 1-2

GASKETS, OIL SEALS, AND O-RINGS….. 1-3

LOCK WASHERS/PLATES AND COTTER

PINS…………………………………………………… 1-3

BEARINGS AND OIL SEALS ………………… 1-3

CIRCLIPS …………………………………………… 1-3

LOCTITE®…………………………………………… 1-3

SPECIAL TOOLS ……………………………………… 1-4

FOR TUNE UP…………………………………….. 1-4

FOR ENGINE SERVICE……………………….. 1-4

FOR POWER TRAIN SERVICE …………….. 1-7

FOR FUEL INJECTION SERVICE …………. 1-8

FOR ELECTRICAL SERVICE ……………….. 1-8



CHAPTER 2. PERIODIC INSPECTION AND ADJUSTMENT



INTRODUCTION……………………………………….. 2-1

PERIODIC MAINTENANCE CHART FOR

THE EMISSION CONTROL SYSTEM………….. 2-1

GENERAL MAINTENANCE AND

LUBRICATION CHART……………………………… 2-2

ENGINE …………………………………………………… 2-3

SPARK PLUGS……………………………………. 2-3

FUEL LINE INSPECTION……………………… 2-3

COOLING SYSTEM……………………………… 2-4

VALVE CLEARANCE ADJUSTMENT …….. 2-7

THROTTLE BODY

SYNCHRONIZATION …………………………. 2-12

THROTTLE CABLE FREE PLAY

ADJUSTMENT…………………………………… 2-14

THROTTLE OVERRIDE SYSTEM

(T.O.R.S.) CHECK……………………………… 2-16

COMPRESSION PRESSURE

MEASUREMENT……………………………….. 2-17

ENGINE OIL LEVEL INSPECTION ………. 2-19

ENGINE OIL REPLACEMENT …………….. 2-20

CYLINDER HEAD BREATHER HOSE

INSPECTION…………………………………….. 2-23

THROTTLE BODY JOINTS

INSPECTION …………………………………….. 2-23

CHECKING THE AIR FILTER

ELEMENT …………………………………………. 2-23

EXHAUST SYSTEM INSPECTION ………. 2-25

POWER TRAIN……………………………………….. 2-26

SHEAVE OFFSET ADJUSTMENT ……….. 2-26

DRIVE V-BELT…………………………………… 2-28

ENGAGEMENT SPEED CHECK………….. 2-30

PARKING BRAKE PAD INSPECTION ….. 2-31

PARKING BRAKE ADJUSTMENT………… 2-31

BRAKE FLUID LEVEL INSPECTION ……. 2-32

BRAKE PAD INSPECTION………………….. 2-33

BRAKE HOSE INSPECTION……………….. 2-33

AIR BLEEDING (HYDRAULIC BRAKE

SYSTEM) ………………………………………….. 2-34

DRIVE CHAIN……………………………………. 2-35

TRACK TENSION ADJUSTMENT………… 2-37

SLIDE RUNNER INSPECTION ……………. 2-39

MAXIMIZING DRIVE TRACK LIFE……….. 2-39

CHASSIS ……………………………………………….. 2-41

SKI/SKI RUNNER ………………………………. 2-41

STEERING SYSTEM………………………….. 2-41

BRAKE LEVER ADJUSTMENT……………. 2-43

LUBRICATION…………………………………… 2-43

ELECTRICAL …………………………………………. 2-45

HEADLIGHT BULB REPLACEMENT ……. 2-45

HEADLIGHT BEAM ADJUSTMENT ……… 2-46

BATTERY INSPECTION……………………… 2-46

FUSE INSPECTION……………………………. 2-52

TUNING …………………………………………………. 2-54

CLUTCH……………………………………………. 2-54

GEAR SELECTION…………………………….. 2-56

FRONT SUSPENSION ……………………….. 2-63

REAR SUSPENSION………………………….. 2-67



CHAPTER https://www.tradebit.comSSIS



COVERS………………………………………………….. 3-1

INSTALLATION……………………………………. 3-3

STEERING……………………………………………….. 3-4

FX10…………………………………………………… 3-4

FX10RT/FX10RTR/FX10RTRA ……………… 3-6

FX10MT/FX10MTR/FX10MTRA …………….. 3-8

REMOVAL…………………………………………. 3-11

INSPECTION …………………………………….. 3-11

INSTALLATION………………………………….. 3-12

SKI ………………………………………………………… 3-16

FX10/FX10RT/FX10RTR/FX10RTRA……. 3-16

FX10MT/FX10MTR/FX10MTRA…………… 3-17

INSPECTION…………………………………….. 3-18

FRONT SUSPENSION …………………………….. 3-19

FX10/FX10RT/FX10RTR/FX10RTRA……. 3-19

FX10MT/FX10MTR/FX10MTRA…………… 3-21

HANDLING NOTES……………………………. 3-23

INSPECTION…………………………………….. 3-23

INSTALLATION …………………………………. 3-24



CHAPTER https://www.tradebit.comER TRAIN



PRIMARY SHEAVE AND DRIVE V-BELT……. 4-1

REMOVAL ………………………………………….. 4-3

DISASSEMBLY……………………………………. 4-3

INSPECTION………………………………………. 4-4

ASSEMBLY…………………………………………. 4-6

INSTALLATION …………………………………… 4-9

SECONDARY SHEAVE …………………………… 4-11

DISASSEMBLY………………………………….. 4-13

INSPECTION…………………………………….. 4-13

ASSEMBLY……………………………………….. 4-14

INSTALLATION …………………………………. 4-16

DRIVE CHAIN…………………………………………. 4-17

WITHOUT REVERSE MODEL …………….. 4-17

REMOVAL ………………………………………… 4-19

INSPECTION…………………………………….. 4-19

INSTALLATION …………………………………. 4-21

WITH REVERSE MODEL……………………. 4-22

REMOVAL ………………………………………… 4-25

INSPECTION…………………………………….. 4-25

INSTALLATION …………………………………. 4-26

SECONDARY SHAFT ……………………………… 4-28

INSPECTION…………………………………….. 4-29

SECONDARY SHAFT AND DRIVE

CHAIN COVER INSTALLATION ………….. 4-30

BRAKE ………………………………………………….. 4-32

BRAKE PAD ……………………………………… 4-32

BRAKE PAD REPLACEMENT …………….. 4-33

BRAKE CALIPER AND

PARKING BRAKE………………………………. 4-35

BRAKE CALIPER DISASSEMBLY……….. 4-37

BRAKE CALIPER INSPECTION

AND REPAIR …………………………………….. 4-37

BRAKE CALIPER ASSEMBLY…………….. 4-38

BRAKE CALIPER INSTALLATION……….. 4-38

BRAKE MASTER CYLINDER………………. 4-39

INSPECTION…………………………………….. 4-41

BRAKE MASTER CYLINDER

ASSEMBLY……………………………………….. 4-41

INSTALLATION …………………………………. 4-42

SLIDE RAIL SUSPENSION………………………. 4-43

FX10…………………………………………………. 4-43

FX10RT/FX10RTR/FX10RTRA ……………. 4-49

FX10MT/FX10MTR/FX10MTRA …………… 4-55

HANDLING NOTES ……………………………. 4-61

REMOVAL…………………………………………. 4-61

INSPECTION …………………………………….. 4-61

ASSEMBLY……………………………………….. 4-62

INSTALLATION………………………………….. 4-66

FRONT AXLE AND TRACK……………………… 4-67

INSPECTION …………………………………….. 4-68

INSTALLATION………………………………….. 4-68



CHAPTER 5. ENGINE





SEAT AND FUEL TANK…………………………….. 5-1

REMOVAL…………………………………………… 5-3

INSTALLATION……………………………………. 5-4

EXHAUST PIPE AND MUFFLER………………… 5-5

INSTALLATION……………………………………. 5-7

OIL TANK ………………………………………………… 5-9

ENGINE ASSEMBLY ………………………………. 5-10

HOSES AND LEADS ………………………….. 5-10

ENGINE ASSEMBLY………………………….. 5-12

REMOVAL…………………………………………. 5-13

INSTALLATION………………………………….. 5-13

CAMSHAFTS………………………………………….. 5-15

CYLINDER HEAD COVER ………………….. 5-15

CAMSHAFTS…………………………………….. 5-16

REMOVAL…………………………………………. 5-17

INSPECTION …………………………………….. 5-18

INSTALLATION………………………………….. 5-22

CYLINDER HEAD……………………………………. 5-26

REMOVAL…………………………………………. 5-27

INSPECTION …………………………………….. 5-27

INSTALLATION………………………………….. 5-28

VALVES AND VALVE SPRINGS………………. 5-30

REMOVAL…………………………………………. 5-31

INSPECTION …………………………………….. 5-32

INSTALLATION………………………………….. 5-36

AC MAGNETO ROTOR AND STARTER

CLUTCH ………………………………………………… 5-39

REMOVAL…………………………………………. 5-40

INSPECTION …………………………………….. 5-41

INSTALLATION………………………………….. 5-42

OIL PAN AND OIL PUMP ………………………… 5-44

REMOVAL ………………………………………… 5-47

INSPECTION…………………………………….. 5-47

INSTALLATION …………………………………. 5-49

CRANKCASE …………………………………………. 5-51

REMOVAL ………………………………………… 5-53

INSPECTION…………………………………….. 5-53

INSTALLATION …………………………………. 5-54

CONNECTING RODS AND PISTONS……….. 5-57

REMOVAL ………………………………………… 5-58

INSPECTION…………………………………….. 5-59

INSTALLATION …………………………………. 5-65

CRANKSHAFT AND BALANCER SHAFT …. 5-68

REMOVE ………………………………………….. 5-70

INSPECTION…………………………………….. 5-71

INSTALLATION …………………………………. 5-74



CHAPTER 6. COOLING SYSTEM



RADIATOR ………………………………………………. 6-1

INSPECTION………………………………………. 6-3

INSTALLATION …………………………………… 6-4

THERMOSTAT …………………………………………. 6-5

INSPECTION………………………………………. 6-6

INSTALLATION …………………………………… 6-6

WATER PUMP………………………………………….. 6-7

REMOVAL ………………………………………….. 6-9

DISASSEMBLY……………………………………. 6-9

INSPECTION…………………………………….. 6-10

ASSEMBLY……………………………………….. 6-10

INSTALLATION …………………………………. 6-11

OIL COOLER AND HEAT EXCHANGER …… 6-12

INSPECTION…………………………………….. 6-14



CHAPTER 7. FUEL INJECTION SYSTEM



FUEL INJECTION SYSTEM……………………….. 7-1

CIRCUIT DIAGRAM……………………………… 7-2

ECU SELF-DIAGNOSTIC FUNCTION ……. 7-4

SELF-DIAGNOSTIC FUNCTION TABLE … 7-4

TROUBLESHOOTING CHART ……………… 7-6

DIAGNOSTIC MODE……………………………. 7-7

TROUBLESHOOTING DETAILS………….. 7-13

OIL PRESSURE SWITCH …………………… 7-26

INTAKE AIR TEMPERATURE

SENSOR…………………………………………… 7-26

ISC (IDLE SPEED CONTROL) UNIT…….. 7-27

AIR FILTER CASE ………………………………….. 7-28

THROTTLE BODY…………………………………… 7-29

INJECTORS………………………………………. 7-30

REMOVAL…………………………………………. 7-32

INSPECTION …………………………………….. 7-32

FUEL PRESSURE INSPECTION …………. 7-33

INSPECTION AND ADJUSTMENT ………. 7-34



CHAPTER 8. ELECTRICAL



SWITCH INSPECTION ………………………………. 8-1

SWITCH INSPECTION…………………………. 8-1

INSPECTING A SWITCH SHOWN IN

THE MANUAL……………………………………… 8-1

IGNITION SYSTEM …………………………………… 8-2

CIRCUIT DIAGRAM……………………………… 8-2

TROUBLESHOOTING………………………….. 8-4

IGNITION SPARK GAP ………………………… 8-6

IGNITION COIL……………………………………. 8-6

CRANKSHAFT POSITION SENSOR ……… 8-7

THROTTLE OVERRIDE SYSTEM

(T.O.R.S.)……………………………………………. 8-8

ENGINE STOP SWITCH ………………………. 8-9

THROTTLE SWITCH……………………………. 8-9

MAIN SWITCH…………………………………… 8-10

ELECTRICAL STARTING SYSTEM ………….. 8-11

CIRCUIT DIAGRAM……………………………. 8-11

TROUBLESHOOTING………………………… 8-12

STARTER MOTOR…………………………….. 8-14

CHARGING SYSTEM………………………………. 8-18

CIRCUIT DIAGRAM……………………………. 8-18

TROUBLESHOOTING………………………… 8-19

BATTERY………………………………………….. 8-20

STATOR COIL …………………………………… 8-20

LIGHTING SYSTEM ………………………………… 8-22

CIRCUIT DIAGRAM……………………………. 8-22

TROUBLESHOOTING………………………… 8-24

BULB(S) ……………………………………………. 8-27

HEADLIGHT BEAM SWITCH ………………. 8-27

HEADLIGHT RELAY…………………………… 8-28

LOAD CONTROL RELAY……………………. 8-28

SIGNAL SYSTEM……………………………………. 8-30

CIRCUIT DIAGRAM……………………………. 8-30

TROUBLESHOOTING………………………… 8-32

BRAKE LIGHT SWITCH ……………………… 8-38

DC BACK BUZZER (FX10/FX10RTR/

FX10RTRA/FX10MTR/FX10MTRA) ……… 8-38

COOLANT TEMPERATURE SENSOR …. 8-39

OIL LEVEL SWITCH…………………………… 8-40

FUEL SENDER………………………………….. 8-40

SPEED SENSOR……………………………….. 8-41

GRIP WARMER SYSTEM………………………… 8-42

CIRCUIT DIAGRAM……………………………. 8-42

TROUBLESHOOTING………………………… 8-44

GRIP WARMER AND THUMB

WARMER………………………………………….. 8-45

GRIP/THUMB WARMER ADJUSTMENT

SWITCH……………………………………………. 8-45

COOLING SYSTEM…………………………………. 8-46

CIRCUIT DIAGRAM……………………………. 8-46

TROUBLESHOOTING………………………… 8-48

RADIATOR FAN MOTOR……………………. 8-49

RADIATOR FAN MOTOR RELAY………… 8-49



CHAPTER 9. SPECIFICATIONS



GENERAL SPECIFICATIONS ……………………. 9-1

MAINTENANCE SPECIFICATIONS ……………. 9-5

ENGINE ……………………………………………… 9-5

POWER TRAIN………………………………….. 9-10

CHASSIS ………………………………………….. 9-16

ELECTRICAL…………………………………….. 9-18

TIGHTENING TORQUE……………………………. 9-20

ENGINE ……………………………………………. 9-20

POWER TRAIN………………………………….. 9-22

CHASSIS ………………………………………….. 9-25

GENERAL TORQUE SPECIFICATIONS……. 9-26

DEFINITION OF UNITS……………………………. 9-26

CABLE ROUTING …………………………………… 9-28



————————————————————————————–



DESCRIPTION:

=========



COVERS ALL MODELS & ALL REPAIRS A-Z



THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.



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FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.



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————————————————————————————–



RELATED KEYWORDS:

==============



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